A chingwe cholumikizira, amadziwikanso kuti awaya,chingwe cholumikizira,msonkhano wa chingwe,msonkhano wa wiringkapenachingwe cha wiring, ndi kuphatikiza kwa zingwe zamagetsi kapena mawaya omwe amatumiza ma siginecha kapena mphamvu yamagetsi.Zingwezo zimamangidwa palimodzi ndi zinthu zolimba monga mphira, vinyl, tepi yamagetsi, ngalande, chingwe choluka, kapena kuphatikiza kwake.
Zingwe zamawaya nthawi zambiri zimagwiritsidwa ntchito pamagalimoto ndi makina omanga.Poyerekeza ndi mawaya amwazikana ndi zingwe, iwo ali ndi ubwino wambiri.Mwachitsanzo, ndege zambiri, magalimoto, ndi zamlengalenga zili ndi mawaya ambiri, ndipo ngati atatalikitsidwa mokwanira, amatalika makilomita angapo.Pomangirira mawaya ndi zingwe zambiri pazingwe zamawaya, mawaya ndi zingwe zitha kukhazikika bwino kuti zisakhudzidwe ndi kugwedezeka, ma abrasion ndi chinyezi.Popondereza mawaya kukhala mitolo yosapindika, kugwiritsa ntchito malo kumatha kukonzedwa bwino ndipo chiwopsezo cha mabwalo amfupi amatha kuchepetsedwa.Popeza kuti pulogalamu yokhazikitsa imangofunika kukhazikitsa chingwe chimodzi cha waya (mosiyana ndi mawaya angapo), nthawi yowonjezera imachepetsedwa ndipo ndondomekoyi ikhoza kukhazikitsidwa mosavuta.Kumanganso mawaya mubokosi losagwira moto kungathandizenso kuchepetsa ngozi ya moto.
Ubwino wa zida zopangira waya zimakhudza mwachindunji mtundu wa waya.Kusankhidwa kwa zida zopangira waya kumakhudzana ndi moyo wabwino komanso moyo wautumiki wa waya.Kukumbutsa aliyense, posankha zida zamahatchi, simuyenera kukhala osirira zida zotsika mtengo, zotsika mtengo zomwe zingagwiritse ntchito zida zotsika mtengo.Kodi mungasiyanitse bwanji ubwino wa wiring harness?Kudziwa zinthu za waya waya kumvetsa.M'munsimu muli zambiri zokhudza kusankha mawaya.
Mawaya nthawi zambiri amakhala ndi mawaya, zotchingira zotchingira, zotsekera ndi zomangira.Malingana ngati mukumvetsa zipangizozi, mukhoza kusiyanitsa mosavuta ubwino wa waya wazitsulo.
1. Kusankha kwazinthu za terminal
Mkuwa womwe umagwiritsidwa ntchito popangira zida zomaliza (zidutswa zamkuwa) makamaka mkuwa ndi mkuwa (kuuma kwa mkuwa ndikotsika pang'ono kuposa mkuwa), komwe mkuwa umapanga gawo lalikulu.Kupatula apo, zokutira zosiyanasiyana zimatha kusankhidwa malinga ndi zosowa zosiyanasiyana.
2. Kusankhidwa kwa insulating sheath
Zida zomwe zimagwiritsidwa ntchito kwambiri ndi zinthu za m'chimake (zigawo za pulasitiki) makamaka zimaphatikizapo PA6, PA66, ABS, PBT, pp, ndi zina zotero. Malinga ndi momwe zinthu zilili, zinthu zowotcha moto kapena zowonjezera zimatha kuwonjezeredwa ku pulasitiki kuti akwaniritse cholinga cholimbikitsa kapena choletsa moto, monga kuwonjezera magalasi fiber reinforcement.
3. Kusankha chingwe cha waya
Malingana ndi malo osiyanasiyana ogwiritsira ntchito, sankhani zipangizo zamawaya zogwirizana.
4. Kusankha zipangizo zovala
Kukulunga kwa mawaya kumagwira ntchito yoletsa kuvala, kusagwira moto, kuletsa dzimbiri, kuteteza kusokoneza, kuchepetsa phokoso, komanso kukongoletsa mawonekedwe.Nthawi zambiri, zomangira zimasankhidwa molingana ndi malo ogwirira ntchito komanso kukula kwa malo.Nthawi zambiri pamakhala matepi, mapaipi a malata, mapaipi a PVC, ndi zina zambiri pakusankha zida zokutira.
Ngakhale kuchuluka kwa ma automation kukupitilirabe, kupanga pamanja nthawi zambiri kumakhala njira yayikulu yopangira chingwe chifukwa cha njira zosiyanasiyana, monga:
1. Kuwongolera mawaya m'manja,
2. Kujambula ndi tepi yansalu, makamaka panthambi zochokera ku waya,
3. Kumangirira mawaya, makamaka mawaya omwe amatchedwa ma crimp angapo (mawaya opitilira imodzi kukhala terminal imodzi),
4. Kulowetsa dzanja limodzi mu lina;
5. Zingwe zomangirira ndi tepi, zomangira kapena zomangira zingwe.
Njirazi ndizovuta kuzipanga zokha, ndipo ogulitsa akuluakulu akugwiritsabe ntchito njira zopangira pamanja ndikungopanga gawo limodzi la ntchitoyi.Kupanga pamanja kumakhalabe kotsika mtengo kuposa kungochita zokha, makamaka popanga magulu ang'onoang'ono.
Kupanga kusanachitike kumatha kukhala kongopanga pang'ono.Izi zidzakhudza:
1. Kudula mawaya payekha (makina odulira),
2. Kuvula mawaya (Makina Omangitsa Waya Odzichitira okha),
3. Kudula ma terminals kumbali imodzi kapena zonse za waya,
4. Kumangika pang'ono kwa mawaya opangidwa kale ndi ma terminals mu nyumba zolumikizira (module),
5. Kuwotchera kwa waya malekezero (makina solder),
6. Mawaya opotoka.
Chingwe cholumikizira mawaya chiyeneranso kukhala ndi cholumikizira, chomwe chimatanthauzidwa ngati "chipangizo chomwe chimagwiritsidwa ntchito kutsekereza kondakitala kuti akhazikike ku terminal, stud, chassis, lilime lina, ndi zina zotero kuti akhazikitse magetsi."Mitundu ina ya ma terminals ndi mphete, lilime, zokumbira, chizindikiro, mbedza, tsamba, kulumikizana mwachangu, kuchotsera, ndi chizindikiro.
Chingwe cholumikizira mawaya chikapangidwa, nthawi zambiri chimayesedwa mosiyanasiyana kuti chitsimikizire mtundu wake komanso ntchito yake.Bolodi loyesera lingagwiritsidwe ntchito kuyeza momwe magetsi amagwirira ntchito.Izi zimatheka polowetsa deta yokhudzana ndi dera, ndipo chingwe chimodzi kapena zingapo zamawaya zidzakonzedwa mu bolodi yoyesera.Kenako yesani ntchito ya waya wolumikizira mugawo la analogi.
Njira ina yotchuka yoyesera zida za mawaya ndi "kuyesa kuyesa", momwe chingwe cha waya chimalumikizidwa ndi makina omwe amakoka chingwe cha waya pafupipafupi.Kenako, mayesowo adzayesa mphamvu ndi ma conductivity a chingwe cholumikizira pamphamvu yake yotsika kwambiri kuti zitsimikizire kuti chingwe cholumikizira chimagwira ntchito nthawi zonse komanso chotetezeka.
1) Kuwonongeka kwachilengedwe
Kugwiritsiridwa ntchito kwa mtolo wa waya kumaposa moyo wautumiki, waya ndi ukalamba, wosanjikiza wonyezimira wathyoka, ndipo mphamvu yamakina imachepetsedwa kwambiri, zomwe zimapangitsa kuti mabwalo afupikitsidwe, mabwalo otseguka, ndi kuyika pansi pakati pa mawaya, kuchititsa kuti mtolo wa waya uwotchedwe. .
2) Chingwe cholumikizira chimawonongeka chifukwa cha kulephera kwa zida zamagetsi
Zida zamagetsi zikadzaza, zofupikitsidwa, zokhazikika, ndi zolakwika zina, chingwe cholumikizira chikhoza kuwonongeka.
3) Zolakwa za anthu
Posonkhanitsa kapena kukonza ziwawa zamagalimoto, zinthu zachitsulo zimaphwanya mtolo wa waya ndikuphwanya wosanjikiza wa waya;njira zabwino ndi zoipa za batri zimagwirizanitsidwa mosintha;pamene dera likukonzedwa, kugwirizanitsa mwachisawawa, kudula mwachisawawa kwa waya waya, ndi zina zotero kungayambitse magetsi Zida sizikugwira ntchito bwino.
Muyezo wa mawaya amawerengedwa makamaka powerengera kuchuluka kwake kwa crimping.Kuwerengera kwa crimping kumafuna chida chapadera.Chowunikira cholumikizira mawaya chopangidwa ndi Suzhou Ouka Optical Instrument Factory chimagwiritsidwa ntchito mwapadera kuzindikira ngati mawaya olumikizira ndi oyenera kapena ayi.Chowunikira chogwira ntchito.Imamalizidwa makamaka kudzera munjira zingapo monga kudula, kupera ndi kupukuta, dzimbiri, kuyang'ana, kuyeza, ndi kuwerengera.
Ngakhale zomwe kasitomala amafunikira ndizomwe zimafunikira kwambiri popanga ma waya abwino kwambiri, ku North America, ngati izi sizikupezeka, mulingo wa waya wa waya umatsimikiziridwa ndi chofalitsa cha IPC cha IPC/WHMA-A-620.Zofunikira zochepa za waya wama waya.Bukuli limawunikidwa pafupipafupi kuti zitsimikizire kuti zomwe zasindikizidwa zimasunga miyezo yovomerezeka potengera kusintha komwe kungachitike mumakampani kapena umisiri.Kusindikiza kwa IPC/WHMA-A-620 kumakhazikitsa miyezo ya magawo osiyanasiyana pazingwe zamawaya, kuphatikiza, koma osati malire oteteza kutulutsa kwamagetsi, ngalande, kukhazikitsa ndi kukonza, crimping, zofunikira zoyeserera komanso zofunikira pakupanga ndi kugwira ntchito kwa ma waya. Ntchito zina.Miyezo yokhazikitsidwa ndi IPC imasiyana malinga ndi gulu lazinthu zomwe zili m'gulu lazinthu zitatu zomwe zafotokozedwa.Maphunziro awa ndi awa:
Zambiri mwazabwino zamalumikizidwe amawaya zimachokera ku mfundo zosavuta zopangira.Sheath imateteza mawaya kuti asawonongeke kapena kuti asawonongeke, motero kuchepetsa chiopsezo cha ngozi za kuntchito.Zolumikizira, zomata, zomangira, ndi njira zina zamabungwe zitha kuchepetsa kwambiri malo omwe mawaya ayenera kutenga ndikuwonetsetsa kuti amisiri atha kupeza mosavuta zigawo zofunikira.Pazida kapena magalimoto omwe nthawi zambiri amapikisana ndi ma waya ataliatali, ma waya amawaya amapindulitsa aliyense.